Our Capabilities
Check out our capabilities..
Our Commitment
With our worldwide network of owned, operated, and partner manufacturing plants, we can have components built to your specification at your doorstep with industry-best lead times. Our Capability includes
CNC MACHINING
SMARTLEAN partnered with 30+ supply base in INDIA with 800+ Machining centers can produce small or large components with tight tolerances and can be used with a range of materials, from soft aluminum , iron castings, Forgings, brass to hard titanium and cobalt-chrome alloys.
Our partners are equipped with high precision machines i.e. HMC, VTC, VMC , HTC Planners & broaching with multi axis facilities. Most of the partners equipped with in-house tool room. We have Experience of developing Engine crank case, cylinder head, bearing housing , connecting rod, crank case , railway forgings, gear blanks.
Secondary operations that can be performed on CNC-machined parts include surface treatment, heat treatment, anodization, and electroplating.
Our network partners are certified to ISO 9001-2015, IATF 16949:2016.
CNC Machining can be used in a variety of industries like Automotive, Aerospace, Medical, Defense, and OEMs.
CASTINGS
SMARTLEAN partnered with 10+ Casting supplier with a cumulative capacity > 4500 ton annual free capacity can produce Iron casting ( baked & no baked ), Steel , die casting (HPDC,LPDC,GDC), investment casting.
Our network partners are certified to ISO 9001-2015, IATF 16949:2016.
Our partners are equipped with secondary manufacturing process like shot blasting, painting, machining , water jet cutting.
SMARTLEAN Casting supply base equipped with various NDT processes i.e. magnetic particle testing, liquid penetrant testing, ultrasonic testing, radiographic testing and eddy current testing.
We have tie up with Leading NABL accredited testing labs in India for Salt spay test, cataplasm test , Mechanical, chemical properties test.
SMARTLEAN casting partners supply its castings to industries like Mining , Construction, Power train, Automotive , Defense , Railway & Heavy engineering Industries
METAL FORMING
SMARTLEAN partnered with 20+ press break supply base across India up to 12 meter length with 400 ton 6 axis CNC bending.
Machines are equipped with tool life monitoring , tool library , repeatability up to 0.003mm in L-axis. Our Machines are 54% lesser process time compared to conventional machines. Our machines are equipped with high end error proofing.
Secondary operations that can be performed on formed parts include riveting, surface treatment, liquid painting, powder costing, anodization, and electroplating.
Our network partners are certified to ISO 9001-2015, IATF 16949:2016.
CNC Machining can be used in a variety of industries like Automotive, Aerospace, Medical, Defense, railway and other OEMs.
COLD ROLL FORMING
Cold roll forming process is that when the metal strip passes through several pairs of rollers with holes in sequence, the strip is fed forward as the rollers rotate. At the same time, it is continuously bent to obtain a desired cross-sectional shape. It can be seen that roll bending is a continuous bending method. It increases the strength of component with 10-15% lower steel consumption.
We have 3 major partners in India for cold forming part supply. Our Machines are capable for producing various multi- bend sections up to 22 meter in length. We can roll various kind of steel i.e. Caron steel, stainless steel (both high and medium tensile).
Secondary operations that can be performed like laser welding, seam welding , surface treatment & laser cutting.
Our network partners are certified to ISO 9001-2015, IATF 16949:2016.
Our Manufacturing facilities majorly used in producing locomotive, metro and high speed trains.
SHEET METAL CUTTING
CNC laser cutting machine with a heavy-duty structure and precise machine guiding profile and provides high cutting accuracy and precision contouring suitable for a wide field of applications and complicated sheet metal & tube cutting jobs.
SMARTLEAN partnered with 40+ laser & Plasma cutting supply base across India ranging from 3 KW to 12 KW. Few of our partners are equipped with latest technology like laser scanning method of cutting that are 20% more efficient than conventional machines.
Secondary operations that can be performed on formed parts include riveting, welding , Bending , surface treatment, liquid painting, powder costing, anodization, and electroplating.
Our network partners are certified to ISO 9001-2015, IATF 16949:2016.
Laser cut parts can be used in a variety of industries like Automotive, Aerospace , Medical, Defense, railway and other OEMs
SHEET METAL FABRICATION
SMARTLEAN partnered with 50+ Sheet metal fabrication businesses across India. Our Partners equipped with laser welding, GMAW/MIG, MIG, SMAW,FCAW welding , Aluminum welding.
We have experience of developing products for mining truck buckets, Metro rail car , Bogie frame, Under frames, Structural parts , Infrastructure products.
Smartlean partners are equipped with UT, VT , Radiography test and various metrology techniques i.e. 3D scanning, CMM machines. We also have tie up with NABL accredited labs to test our products.
Secondary operations that can be performed on formed parts include riveting, surface treatment, liquid painting, powder costing, anodization, and electroplating.
Our network partners are certified to ISO 9001-2015, IATF 16949:2016.
Our welded parts are used in a variety of industries like Automotive, Aerospace , pharmaceutical , Defense, railway and other OEMs
FORGING
SMARTLEAN partnered with 7+ Forging supplier with hot, warm & cold forging capabilities. Our Partners are equipped with heat treatment process i.e. annealing, Normalizing, carburizing , Induction hardening process.
Our network partners are certified to ISO 9001-2015, IATF 16949:2016.
Our partners are equipped with secondary manufacturing process like shot blasting, painting, machining , water jet cutting.
SMARTLEAN Casting supply base equipped with internal metallurgical labs with various high end technologies.
We have tie up with Leading NABL accredited testing labs in India for Salt spay test, cataplasm test , Mechanical, chemical properties test.
SMARTLEAN forging partners supply its castings to industries like Mining , Construction, Power train, Automotive , Defense , Railway & Heavy engineering Industries
RUBBER MOULDING
SMARTLEAN partnered with 5 different rubber molding partners with EPDM , silicon & nitrile facilities.
Smartlean partners are equipped with in hosue testing labs. We also have tie up with NABL accredited labs to test our products.
Secondary operations that can be performed on formed parts metal to rubber bonding processes.
Our network partners are certified to ISO 9001-2015, IRIS, IATF 16949:2016.
Our parts are used in a variety of industries like Automotive, pharmaceutical , Defense, railway and other OEMs.
INSULATORS
SMARTLEAN partnered with a insulator manufacturing organization with > 50% spare capacity and install a dedicated facility on request of our customer with very minimum time.
Our Partner equipped with in house test lab and govt certified lab for testing our products.
Our Partner is certified with ISO 9001 – 2015.
Our parts used in Grid & railways.
CABLE HARNESS
SMARTLEAN partnered with 3 different electric cable harness organizations.
SMARTLEAN partners are equipped with in house testing labs. We also have tie up with NABL accredited labs to test our products.
Secondary operations that can be performed cables like crimping , routing etc..
Our network partners are certified to ISO 9001-2015.
Our parts are used in a variety of industries like Automotive, Defense & railways.